On the example of a pharmaceutical plant, what type of electric heating is suitable for industrial wastewater pipelines.
Power plants, chemical plants, pharmaceutical plants and other enterprises will be equipped with special pipelines for wastewater treatment, however, the temperature in winter is low, especially in the northern regions, where the minimum winter temperature can be lower than-20 ° C. Pipelines are easily blocked by freezing, which affects production. Take the sewer pipe of a pharmaceutical plant as an example to see the thermal insulation and antifreeze effect of electric heating cables in sewer pipelines.
Feb 08,2023
Power plants, chemical plants, pharmaceutical plants and other enterprises will be equipped with special pipelines for wastewater treatment, however, the temperature is low in winter, especially in the northern regions, where the minimum winter temperature can be lower than-20 ° C. The pipelines are easily blocked by freezing, which affects production. Take the sewer pipe of a pharmaceutical plant as an example to see the thermal insulation and antifreeze effect of electric heating cables in sewer pipelines.

With the development of the pharmaceutical industry, pharmaceutical wastewater has gradually become one of the important sources of pollution. Due to the complex composition of pharmaceutical wastewater, high organic content, high toxicity, saturated color and high salt content, especially poor biochemical properties and intermittent pollution. Discharge, difficult to cope. How to make wastewater pipes meet reasonable discharge standards, some wastewater pipes require a certain temperature to decompose organic matter. The pharmaceutical industry's wastewater mainly includes antibiotic wastewater, traditional Chinese medicine waste water, and chemical pharmaceutical waste water. For example, the total amount of decomposed enzyme substances increases fastest to 40 ° C, and the hyperactivity is strongest, and the total amount of decomposed substances reaches a maximum of about 50 ° C. Therefore, the above requirements require maintaining the temperature of the pipeline at 40-50 ° C. In addition, the main reason is that the wastewater pipes are susceptible to clogging due to cold weather. In addition, the process route of the wastewater pipeline is long, and the treatment cost itself is relatively high. How to obtain antifreeze at the lowest cost and meet the antifreeze needs in main pipelines is a problem that needs to be considered at this time.

At present, it is generally recommended to use self-limiting temperature electric heating cables and series electric heating cables for freezing protection of pipeline equipment. If there are many flanges on the pipeline, and the distance is small, you can consider using a self-regulating electric heating belt. Electric heating cable with self-control temperature, it can be automatically adjusted according to the ambient temperature, so that the pipe temperature can be maintained above 0 ℃.

If the pipeline distance is relatively large, you can consider the serial constant power electric heating belt. Unlike a self-regulating electric heating cable, which can be cut automatically, it can do overlay winding. The very high power heating tape of the serial type cannot be cut at will, and also cannot be applied and wound. And the series electric heating belt should also interact with the thermostat for precise temperature adjustment.
In summing up, it can be said that the best method of heating using antifreeze for waste water treatment by chemical and pharmaceutical enterprises is electric heating. Compared with other antifreeze methods, it has the advantages of energy saving, environmental protection, and low installation and use costs.
Related Posts
Electrical heating installation precautions
Electric heating cable is a heating method that uses insulation resistance or resistance heating wire to create a temperature after power supply. It can automatically adjust the output temperature and reasonably maintain the process temperature requirements to keep warm, raise the temperature and protect the heating equipment from freezing. The insulation and antifreeze effect of the container is very good.
Which electric heating should be chosen for the main pipeline transport of heavy oil
Transport of heavy oil through the pipeline over long distances and long-term retention in the pipeline will result in a drop in temperature due to heat dissipation and increased viscosity, which will cause the pipeline to be blocked by freezing or condensation-related accidents. Electric heating is widely used as effective insulation of pipelines and anti-freeze protection.
Which electric heating cable should be considered for a 4 km pipeline
According to the statistics of the Hydrometeorological Center, the average daily minimum temperature at the location of the CNPC tank farm is 5 ° C, and the average daily maximum temperature is 14 ° C. Since the freezing point of the PX is about 15 °C, the supply pipeline needs heat preservation and heating. The oil depot has been in operation for many years without a stable source of steam, therefore, this project is considering the use of electric heating technology.
Application of outdoor electric heating cable in oil main pipelines with high paraffin content
Long-distance crude oil pipelines with a high paraffin content with freezing temperatures above 50 °C. According to the requirements of the production plan of the plant, the volume of oil transportation through the pipeline is 150 thousand rubles. Tons per year, maximum-200 thousand. Tons per year.. According to the thermodynamic analysis of the pipeline, the initial supply temperature of the pipeline is 80 ° C (TN), and the temperature of the end entering the tank is 60 ° C (Tu). Since the transportation temperature needs to be adjusted according to the time of year, it sometimes needs to be transported by heat.
What heating product to choose for main infusion pipelines
In petrochemical engineering, trunk infusion pipelines are the lifeblood of the factories. The temperature in the northern region is too low in winter and the pipeline needs to be insulated to compensate for the heat loss due to the low temperature in winter to ensure the normal operation of the pipeline.
The role of leather tracer cables in the insulation of asphalt main pipelines
The toughness of the asphalt is greatly affected by the temperature. When the temperature decreases, the toughness of the asphalt increases, and the drop in resistance of the asphalt during pipeline transportation increases; when the temperature falls below the freezing point, the asphalt solidifies, causing the pipeline to clog and the conveyor belt to come to trouble. Therefore, electric heating and heat preservation during the transportation of asphalt are very important.